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Matrix
Matrix Boiler Only
VERSION DATE: 2-7-08
1.0 SPECIFICATIONS .....................................................................3
1.1 High Altitude Operation ..........................................................3
2.0 INSTALLATION REQUIREMENTS.............................................4
2.1 Location ................................................................................5
3.0 VENTING ..................................................................................6
Attaching Vent Piping to Boiler .....................................................6
3.1 Vent Pipe Material..................................................................7
3.2 Venting Configurations ...........................................................7
3.3 Venting Rules and Guidelines.................................................9
3.4 Venting Clearances..............................................................10
3.5 Determining Vent Lengths ....................................................10
3.6 Outdoor Venting...................................................................11
4.0 CONDENSATE DRAIN ............................................................12
5.0 INSTALLING GAS PIPING.......................................................13
5.1 Installation...........................................................................13
5.2 Testing and settings .............................................................13
6.0 BOILER PLUMBING................................................................15
6.1 Plumbing (Minimum Requirements).......................................16
6.2 Matrix Boiler Connections.....................................................17
6.3 Hydronic Heating Additions (Optional) ...................................17
7.0 DOMESTIC HOT WATER SYSTEM..........................................23
7.1 Operation and Set-up...........................................................23
7.1.2 Matrix DHW with Storage...................................................25
8.0 WIRING...................................................................................26
8.1 Field Wiring to Matrix............................................................26
8.2 Matrix Factory Wiring Schematic...........................................27
9.0 CONTROL SETUP...................................................................29
9.1 Controller Displays...............................................................29
9.2 Operation and Set-up...........................................................30
9.3 Outdoor Sensor Operation....................................................32
10.0 MATRIX BLOWER OPERATION............................................33
10.1 Forced Air Heating .............................................................33
10.2 Duct Sizing ........................................................................34
11.0 HEAT RECOVERY VENTILATION .........................................35
11.1 Ventilation Needs ...............................................................35
11.2 Types of Installation ...........................................................36
11.3 Damper Box ......................................................................37
11.4 Condensate Drain..............................................................37
11.5 HRV Balancing ..................................................................38
12.0 LIGHTING BOILER................................................................40
12.1 Initial Start-Up....................................................................40
12.2 Re-Lighting Unit .................................................................40
12.3 Turn Off Appliance .............................................................40
13.0 TROUBLE SHOOTING ..........................................................41
14.0 SEQUENCE OF OPERATION ................................................45
15.0 INSTALLATION CHECKLIST.................................................46
16.0 ANNUAL MAINTENANCE AND INSPECTION ........................47
16.1 Combustion Chamber Cleaning ..........................................47
16.2 HRV/Air Handler Maintenance ............................................47
17.0 PARTS LIST..........................................................................48
18.0 WARRANTY..........................................................................49
Table of Contents
US Models
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Inhaltsverzeichnis

Seite 1 - Table of Contents

Matrix Matrix Boiler Only VERSION DATE: 2-7-08 1.0 SPECIFICATIONS ...3

Seite 2

10 Matrix Installation and Operation Instructions 3.4 Venting Clearances These are code restrictions for the location of the Flue gas vent term

Seite 3

11 Matrix Installation and Operation Instructions 3.6 Outdoor Venting Vent piping outside the Building is permitted under the following conditio

Seite 4

12 Matrix Installation and Operation Instructions 4.0 CONDENSATE DRAIN This unit produces water as a product of combustion. Much of this water co

Seite 5

13 Matrix Installation and Operation Instructions 5.0 INSTALLING GAS PIPING 5.1 Installation Refer to the current National Fuel Gas Code ANSI Z22

Seite 6

14 Matrix Installation and Operation Instructions Table 5.1 Normal Range of Combustion Products (At maximum fan speed, 240) Natural P

Seite 7 - See Chart for maximum lengths

15 Matrix Installation and Operation Instructions WARNING THIS APPLIANCE CONSISTS OF A “LOW-MASS” BOILER AND MUST HAVE ADEQUATE WATER FLOWING THR

Seite 8 - Note: inlet pipe must

16 Matrix Installation and Operation Instructions 6.1 Plumbing (Minimum Requirements) Pressure Regulator “Fill Valve” (Supplied): The Matrix op

Seite 9

17 Matrix Installation and Operation Instructions 6.2 Matrix Boiler Connections 6.3 Hydronic Heating Additions (Optional) ATTENTION 1. LOW TEMP

Seite 10

18 Matrix Installation and Operation Instructions The Matrix provides heat to hydronic heating systems in two ways: Hydronic Call (24 VAC @ H wi

Seite 11

19 Matrix Installation and Operation Instructions 6.3.1(B) Multiple High Temperature Zones (Zone Valves) – Wiring w/ Zone Controller 6.3.1(C) Mu

Seite 12

2 Matrix Installation and Operation Instructions WARNING THIS APPLIANCE INCORPORATES A CERTIFIED LOW PRESSURE BOILER, WHICH MUST OPPERATE WITH

Seite 13 - NO WEIGHT

20 Matrix Installation and Operation Instructions 6.3.2(A) Multiple High Temperature Zones (Zone Circulators) 6.3.2(B) Multiple High Temperatu

Seite 14 - Input Screw

21 Matrix Installation and Operation Instructions 6.3.3 Multiple Controlled-Temperature Zones (Tempering Valves) • Use wiring configuration i

Seite 15

22 Matrix Installation and Operation Instructions 6.3.4(B) Single Controlled-Temperature Zones (Injection System) – Wiring Tekmar 356 6.3.5 Mult

Seite 16

23 Matrix Installation and Operation Instructions 7.0 Domestic Hot Water System 7.1 Operation and Set-up The Ma trix hea ts domestic hot water

Seite 17

24 Matrix Installation and Operation Instructions acid. Pump the cleaning liquid through the exchanger. For optimum cleaning, the cleaning sol

Seite 18

25 Matrix Installation and Operation Instructions 7.1.1 Matrix DHW without Storage The Matrix will provide domestic hot water continuously w he

Seite 19 - Terminal Strip

26 Matrix Installation and Operation Instructions 8.0 WIRING 8.1 Field Wiring to Matrix All wiring must be in accordance with the Canadian Elec

Seite 20 - Switching Relay

27 Matrix Installation and Operation Instructions 8.2 Matrix Factory Wiring Schematic 8.2.1 Boiler Control Wiring Consult diagram on unit for ex

Seite 21

28 Matrix Installation and Operation Instructions 8.2.2 Fan Control Wiring Consult diagram on unit for exact wire routing.

Seite 22

29 Matrix Installation and Operation Instructions 9.0 CONTROL SETUP The Matrix used two devices to control the functions required by the Matrix.

Seite 23

3 Matrix Installation and Operation Instructions 1101201301401501600-2000 3000 4000 5000 6000 7000 8000 9000 10000Elevation (ft)Input (Mbh)Figure

Seite 24

30 Matrix Installation and Operation Instructions 9.2 Operation and Set-up The Matrix employs a pneumatic modulation system. This modulation sys

Seite 25 - IMPORTANT

31 Matrix Installation and Operation Instructions 9.2.2 Setting Matrix Fan Control Just as the Matrix Boiler Controller controls all of the ope

Seite 26 - Typical Thermostat

32 Matrix Installation and Operation Instructions 9.3 Outdoor Sensor Operation The outdoor sensor is connected to the terminal board on the lef

Seite 27 - 8.2.1 Boiler Control Wiring

33 Matrix Installation and Operation Instructions 10.0 MATRIX BLOWER OPERATION 10.1 Forced Air Heating The Matrix forced-air heating module is

Seite 28 - 8.2.2 Fan Control Wiring

34 Matrix Installation and Operation Instructions Optional Stage 2 Heat - W2Typical Thermostat24V Hot - RCooling - YSpace Heat - WCirculating Fa

Seite 29 - Matrix Fan Control

35 Matrix Installation and Operation Instructions 11.0 HEAT RECOVERY VENTILATION 11.1 Ventilation Needs With the evolution toward more energy e

Seite 30

36 Matrix Installation and Operation Instructions 11.2 Types of Installation There are two basic methods of installing the ventilator in the Ma

Seite 31

37 Matrix Installation and Operation Instructions 11.3 Damper Box Included in the installation kit is a damper box. This damper box elimina

Seite 32 - Outdoor Temperature (deg.F)

38 Matrix Installation and Operation Instructions ATTENTION The HRV balance must be checked and if necessary rebalanced every time the Heating (

Seite 33 - ATTENTION

39 Matrix Installation and Operation Instructions Menu Item Description Sample HRV Ventilation Rates Installed Ventilation Rates Installed Fa

Seite 34

4 Matrix Installation and Operation Instructions 2.0 INSTALLATION REQUIREMENTS The installation of your NY Thermal Matrix gas furnace/boiler must

Seite 35

40 Matrix Installation and Operation Instructions 12.0 LIGHTING BOILER 12.1 Initial Start-Up Ensure that the boiler is wired in accordance with

Seite 36 - 11.2 Types of Installation

41 Matrix Installation and Operation Instructions 13.0 TROUBLE SHOOTING This section is intended to assist the service technician in detecting a

Seite 37

42 Matrix Installation and Operation Instructions Symptom Detected Problem Solution AL1 Communication Error with HRV 1. Check wiring co

Seite 38

43 Matrix Installation and Operation Instructions Symptom Detected Problem Solution Boiler will not stay lit. Indicates lack of a flame signal.

Seite 39

44 Matrix Installation and Operation Instructions Figure 13.2 M atrix Thermistor Resistance Chart1 Mohm Water Probe (Hi Temp.)02040608010012016

Seite 40 - WARNING

45 Matrix Installation and Operation Instructions 14.0 SEQUENCE OF OPERATION Boiler in standby modeFurnace Controlcloses T-C circuit.Furnace

Seite 41 - 13.0 TROUBLE SHOOTING

46 Matrix Installation and Operation Instructions 15.0 INSTALLATION CHECKLIST Installation Connect all plumbing, and ensure that there are no s

Seite 42 - General

47 Matrix Installation and Operation Instructions 16.0 ANNUAL MAINTENANCE AND INSPECTION This unit requires very little maintenance, however a Q

Seite 43

48 Matrix Installation and Operation Instructions No. P.N. Description1 82657 Premi x burner, 135.81A 82761 Premix Burner Gasket2 83190 Transfor

Seite 44

49 Matrix Installation and Operation Instructions 18.0 WARRANTY What is Covered. We the manufacturer, warrant that any parts or components of

Seite 45 - 14.0 SEQUENCE OF OPERATION

5 Matrix Installation and Operation Instructions IMPORTANT CLEARANCES For proper and safe installation adhere to the following clearances to com

Seite 46 - 15.0 INSTALLATION CHECKLIST

6 Matrix Installation and Operation Instructions 3.0 VENTING The NY Thermal Matrix is a high efficiency condensing gas furnace/boiler utilizing i

Seite 47

7 Matrix Installation and Operation Instructions 3.1 Vent Pipe Material 3.2 Venting Configurations 3.2.1 Two-Pipe Vent Termination IMPORTANT F

Seite 48 - 17.0 PARTS LIST

8 Matrix Installation and Operation Instructions 3.2.2 Concentric Vent Termination (No longer approved for Canada) Use NTI part # 82666 or York

Seite 49

9 Matrix Installation and Operation Instructions Figure 3.5 Installing Venting Below Grade 3.3 Venting Rules and Guidelines 1. It is highly rec

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